Gapped Performance Carbon Series

Built to replace.Designed to stand out.

The Part

Handmade carbon-fibre front grille for the Mazdaspeed 6 / Mazda 6 MPS.

Every Grille

Handmade OEM Replacement 6 Week Lead Time

Two carbons. One fit.

Gapped Performance Carbon Series

Built to replace.Designed to stand out.

Handmade carbon-fibre front grille for the Mazdaspeed 6 / Mazda 6 MPS.

Handmade OEM Replacement 6 Week Lead Time
Close view of the 2x2 twill carbon-fibre weave on a finished Gapped Performance grille.

01  /  The Material

Carbon.
Without the bulk.

Built for strength without unnecessary weight. Our Dry Carbon version comes in at under 200 grams. Yeah, we know, it's seriously light.

< 200gDry Carbon

02  /  The Film

Straight off
the bench.

Ten seconds of finished Carbon Series work, filmed in our own workshop.

03  /  Production

Six weeks,
start to finish.

Nothing here is pressed out of a machine. Every grille starts as a mould we cut ourselves and ends as a part somebody sanded by hand. This is the whole run, in order.

Stage 01

The plug

We start from an original grille and build the master shape off it.

The master plug for the grille, taped and blended on the workshop bench.
Stage 02

Mould prep

The master gets sealed, taped and walled so the mould pulls clean.

The master grille sealed and walled with tape, ready for the mould to be laid.
Stage 03

The mould

Glass and resin go down over the master, layer by layer, and cure hard.

Glass fibre and resin laid over the master to build the mould.
Stage 04

Mould release

The mould comes off the master, gets trimmed and checked for shape.

The finished mould released from the master and trimmed back.
Stage 05

Laying the carbon

Dry Carbon: 2x2 twill laid in by hand. Forged: chopped tow packed in.

Carbon-fibre twill cloth laid by hand into the grille mould.
Stage 06

Under vacuum

The bag goes on and the air comes out. Pressure squeezes out every gap.

The vacuum bag laid loosely over the carbon layup in the mould. The vacuum bag drawn tight against the layup once the air is pulled out.
Stage 07

Cure

It sits. This is the part nobody can rush, and it is most of the six weeks.

The bagged part left in the mould to cure.
Stage 08

Demould and trim

Out of the mould, edges cut back, moulding extended for a snug fit.

The cured carbon grille lifted out of the mould before trimming.
Stage 09

Finish

Sanded, polished, checked, and packed with new mounting hardware.

The finished, polished carbon grille on the bench before packing.
What the vacuum actually does AIR PRESSURE PUSHES DOWN AIR GAPS MOULD CARBON BAG
0.00 bar Bag slack. Air still trapped between the layers.

Pulling the air out lets the outside air press the bag down at about one bar. That is what squeezes the layers together and pushes the resin through.

04  /  Specification

< 200gDry Carbon Weight
6 WeeksEstimated Lead Time
OEMDirect Replacement
HandmadeEvery Grille
The Mazdaspeed 6 front end with the bumper removed, showing where the grille mounts.

05  /  Fit and Installation

OEM fit.
Better presence.

Designed as a direct replacement for the OEM grille, with extended moulding for a snug fit. New mounting hardware is included, making installation straightforward.

  • 01Comes off the original grille shape, so it sits where the original sat.
  • 02Extended moulding pulls the part into the opening instead of bridging it.
  • 03New mounting hardware in the box. Nothing to source, nothing to improvise.

06  /  The Difference

Badge fitted
OEM Clean but conventional
The Mazdaspeed 6 front end with the Gapped Performance carbon grille fitted and the badge removed.
Gapped De-badged. Aggressive. Purpose-built.

07  /  Choose your carbon

Two carbons.
One fit.

Your grille Pick a carbon above
Fitment Mazdaspeed 6 / Mazda 6 MPS
Total R0

Pay securely by card. You will be taken to Peach Payments to enter your card details, and we confirm your lead time on WhatsApp once the order is in.

Handmade  ·  Estimated 6-week lead time  ·  Stock available where possible

08  /  Questions

Before you order.

Will it actually fit a Speed6, or is this a normal Mazda 6 part?

It is made for the Mazdaspeed 6 and Mazda 6 MPS front end, off an original grille. The twin-blade shape is the MPS shape, not the standard Mazda 6 outline.

Grilles have flown off cars at speed. What holds this one on?

It is a direct OEM replacement with extended moulding for a snug fit, and new mounting hardware comes in the box. It mounts where the original mounted.

Will I have to re-do the edges to make it sit right?

No. The moulding is extended so the part sits into the opening properly, and every grille is trimmed and checked by hand before it is packed.

Why six weeks?

Because it is handmade. Stage 07 above is a cure that cannot be rushed. Stock is sometimes available, so ask before you assume you are waiting.

What is the difference between Dry Carbon and Forged Carbon?

Dry Carbon is woven twill and is the lightest, under 200 grams. Forged Carbon is chopped tow, which gives that marbled, no-two-alike surface. Both are handmade and both are direct OEM replacements.

Lightweight.
Strong. Clean.

Gapped Performance Carbon Series

Your Mazdaspeed 6 deserves more than another replacement part.

Handmade  ·  Estimated 6-week lead time  ·  Stock available where possible

09  /  Talk to us

Start
your build.

Tell us which carbon you want and we will come back with lead time and payment details. If you would rather just message, WhatsApp is quickest.

Got it. We'll come back to you on WhatsApp.